Refractory for Hot Metal Transport and Desulfurization

6.1 Introduction. The transport of molten pig iron from the blast furnace to the steel-making shop is performed in open top transport ladle or torpedo ladle car. Capacity of open top ladle was 60–80 tons. The problems faced by the operators for transporting the hot metal through open top ladle, from iron-making to steel-making shop, are

Metals | Free Full-Text | Influence of Oxy-Fuel Lance - MDPI

Apr 25, 2023 · The hot metal ladle (capacity 90 t) is filled with 8–15 t of scrap using the scrap crane after the converter has been blended, the hot metal ladle is transported to the pre-heating station for 8 to 15 min, the scrap temperature reaches a certain temperature (around 1197 K) and then goes to the blast furnace to wait for picking up the hot metal.

MOLTEN METAL TRANSFER - vesuvius Corporate Website

KALTEK boards – preformed ladle lining Predominantly, this system is applied to steel foundry ladles up to 25 tonnes in capacity. Foseco provides 2 KALTEK board systems. A single life and a multi-life system (used for up to 5 heats). KALTEK ISO – powder refractoryCustom in iron and steel applications for ladles up to 15 tonnes.

Steel Melt Shop Equipments - Hot Metal Ladle Manufacturer

Molten Metal Transportation. Remso is a world leader in the manufacturing of Ladle Transfer Car. A ladle transfer car is a molten metal handling tool which isCustom in foundries & Steel mills. The Ladle car carries a metal ladle carrying hot metal from one location to another for processing of molten liquid metal.

Electric arc furnace - Perfect

An electric arc furnace ( EAF) is a furnace that heats material by means of an electric arc . Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundries for producing cast iron products) up to about 400-tonne unitsCustom for secondary steelmaking. Arc furnacesCustom in research laboratories and

Safety Guideline for Safe Handling of Liquid Metal

c) The Crane Operator lifts the ladles full of hot metal continuously giving siren / alarm so that people working in the area move away. d) Hot Metal/ ladle car ladles to be placed on the stand, wherever it’s required. e) Ladle is brought near the Mixer platform where the crust is broken using lancing or punching as per requirement.

Ladles | Foundry Supply Source

Our custom and modified ladles make the most practical sense for companies in the foundry industry. This is in part to special features working best when they are “built-in” rather than “added-on.”. Ladle balance, for instance, can be affected by modifications occurring at the end-use foundry; balance issues are best handled at the

Hot Ladel & Metal Handling - American Crane & Equipment

Hot metal ladles are vessels that are responsible for storing, transporting, and pouring molten metal. They are typicallyCustom to transfer hot metal from one process to another. Ladles in foundries range in size and weight, with somePerfect industrial steel mill ladles weighing as much as 300 tons. Open top and torpedo ladles are the two most

Metal Melt & Pour: Life of a Casting | Reliance Foundry

Ladles can be very small and lifted by foundry workers or they can hold many tons of metal and need mechanical support. ThePerfectst ladles are moved through a foundry by ladle-car or by an overhead crane or track system. Ladles of all sorts are designed to protect the worker from splash, flames, or sparks while pouring.

12.13 Steel Foundries - US EPA

12.13.2 Process Description1. Steel foundries produce steel castings by melting scrap, alloying, molding, and finishing. The process flow diagram of a typical steel foundry with fugitive emission points is presented in Figure 12.13-1. The major processing operations of a typical steel foundry are raw materials handling, metal melting, mold and

Modern Logistical Systems for Transportation of Molten Cast

Jan 21, 2020 · Oshurkov, et al. believed that implementation of this system would enable continuous real-time monitoring of the locations of hot-metal ladle cars and mixer ladle cars, thereby reducing the risk of accidents during transportation of molten pig iron by 30%, and reducing shutdowns of steel pouring equipment by as much as 40%.

Handling of Hot Metal in Blast Furnace Iron Making – IspatGuru

Feb 10, 2016 · Hot metal (HM) is produced by the reduction of descending ore burden by the ascending reducing gases in a blast furnace (BF). It is liquid in nature and gets collected in the hearth of the BF. From the hearth, the HM is tapped from the taphole of the BF after an interval of time. Normally inPerfect BFs, HM tapping rates of 7 ton/min and liquid

INTER PLANT STANDARD STEEL INDUSTRY - SAIL

6) As soon as tapping is completed, ladles with hot liquid metal shall be removed by locos. 7) Hot metal ladles / Torpedo then shall be sent to Steel Melting Shop, pooling pit Foundry or Pig Casting Machines, as per requirement. 2.4 Transportation 1) The ladle cars and the ladle shall be inspected again for spillage after pouring.

Economy Industrial | Ladle Tilters

Tilters. 3 tons - 250 tons load capacity. Hydraulic ladle tilters are supplied for ladles from 3 to 250 ton hot metal capacity. A variety of designs are available for ladles transported by rail cars and by crane. For some applications, cable wPerfect Steerable Transfer Carth type ladle tilters are also offered in two types.

New rail cars handle super hot iron at steel plants - China Daily

May 18, 2021 · The cars — known as ladle cars — are designed to move hot iron via a railway-type track from the iron-smelting section of the plant to the steel-making section. Depending on the plant, that